Dongfeng 12,000 Litters Combined Sewer Jetting Truck

Make & Model: CSCTRUCK / CSJ12EQ290L6.
Drive Type: 6×4.
Gross Vehicle Weight: 25,000kg
Capacity Weight: 10,685kg
Wheelbase: 4,350+1,350mm
Engine Make/Model: CUMMINS / D6.7NS6B290.
Fuel: Diesel.
Emission Standard: Euro 6.

Description

BRIEF

 

The CSCTRUCK combined vacuum unit tankers revolutionize the field by amalgamating the functionalities of both a jetting truck and a sewer tanker. This innovative vehicle offers a comprehensive range of capabilities, including washing, dredging, and sewage suction. By encompassing these diverse tasks, it minimizes the need significantly for multiple vehicles and personnel, as well as the frequency of round trips. Consequently, the combined vacuum unit tankers substantially enhance work efficiency, saving valuable time and reducing costs.

Primarily designed for urban environments, these versatile tankers excel in the suction, transportation, and unloading of various materials such as sewage, sludge, sand and gravel, and even large obstructions found in underground sewage pipes, rainwater wells, and manholes. The advantages of the combined vacuum unit tankers extend beyond urban settings, as they can also be effectively deployed to handle the sewage and industrial waste generated by large factories and mines. Moreover, they are adept at facilitating the suction and transportation of oil and wastewater, as well as the dredging and clearing of small rivers.

By offering such a wide array of functionalities in a single vehicle, the combined vacuum unit tankers represent a significant advancement in efficiency and effectiveness. Their ability to integrate multiple tasks into one streamlined operation allows for improved resource allocation, reduced operational complexity, and enhanced productivity. These tankers enable organizations to optimize their operations, thereby achieving greater environmental sustainability and operational excellence.

In conclusion, the CSCTRUCK combined vacuum unit tankers epitomize a groundbreaking solution for diverse industries. Their multifunctionality, encompassing washing, dredging, and sewage suction, empowers organizations to accomplish their tasks more efficiently while minimizing costs. Whether it’s the unloading of urban sewage systems or the management of industrial waste, these tankers serve as versatile and indispensable assets, revolutionizing the way tasks are undertaken.

See also  6 Wheelers 12000 Liters Septic Suction Truck

 

FEATURES

 

– The Dongfeng 12,000 litter combined sewer jetting truck ensures safety and reliability, effectively reducing the workload of the operators.
– Hydraulic technology is used to retract and release the jetting hose in the Hose Reel, enabling repeated dredging and cleaning of the sewer for enhanced cleaning results.
– The CSCTRUCK combined vacuum unit tanker is equipped with a low water level protection system that alerts and reduces engine speed automatically when the tank’s water level is low. This prevents the high-pressure pump from running dry and safeguards the jetting pump.
– The CSCTRUCK combined vacuum unit tanker features a fashionable design that showcases stylish aesthetics. Its human-centered and visually appealing details demonstrate unique creativity. Additionally, it offers excellent value for money and a comprehensive after-sales service guarantee system.

 

SPECIFICATION

 

PARTS

ITEM

DESCRIPTION

General Information

 

 

 

 

 

 

1.1 Make & Model

CSCTRUCK / CSJ12EQ290L6

1.2 Date of Manufacturing

2023

1.3 Country of Origin

China

1.4 Truck’s Capable of Operating

Capable of operating in tropical condition

1.5 Most Suitable for Operating

On both “on and off” road conditions

1.6 Truck Unit’s Status

Brand new

1.7 Drive Type

6×4

1.8 Overall Dimension

(L x W x H)

10,100 x 2,500 x 3,600mm

1.9 Gross Vehicle Weight

25,000kg

1.10 Curb Weight

13,800kg

1.11 Capacity Weight

10,685kg

1.12 Wheelbase

4,350+1,350mm

1.13 Max. Speed

89km/h

1.14 Fuel Tank Capacity

400L

1.15 Air Over Hydraulic System

Chassis’ system is air over hydraulic

1.16 Rear Tow/Pintail Hook

Installed

1.17 Standard Tool Kit

Supplied

1.18 Mud Flaps

Installed

1.19 Chassis Designed

Chassis is adequately designed and strengthened to accommodate the load-body and all associated equipment; and designed to heavy duty export specs, capable of operating in tropical conditions over paved and unpaved roads

Engine

 

 

 

 

 

 

 

2.1 Make / Model

CUMMINS / D6.7NS6B290

2.2 Country of Origin

China

2.3 Literature and Engine Performance Curves

Provided documents

2.4 Type

6 cylinders in line, 4 strokes direct injection, water cooling, Intercooler Turbocharged, heavy duty,

2.5 Air Intake

Turbo-charged

2.6 Fuel

Diesel

2.7 Cooling System

Water cooling system

2.8 Displacement

6,700cc

2.9 Nominal Power

290HP (213kW) @ 2,300rpm

2.10 Peak Torque

1,100N.m@1,100rpm

2.11 Emission Standard

Euro 6

2.12 Used

Engine is used to power the remaining system through a hydrostatic drive and all components through a hydrostatic drive.

2.13 Electronics

The engine electronics accept a remote variable throttle for stationary operation through transmission mounted PTO and transfer case-driven PTO equipment. The air cleaner is to be manufacturers recommended duel air. Air restriction gauge, dash mounted or approved equal.

2.14 Included

Turbo, injectors, starter, and alternator. Automatic engine shutdown system with low oil pressure, high coolant temperature, and low coolant level.

3) Clutch and Transmission

 

 

 

 

 

 

 

 

3.1 Operation of Transmission

Manual with synchromesh

3.2 Hydraulic, Cltuch Actuation

Hydraulic operating with air assistance

3.3 Clutch Type

Single dry plate dry coil-spring clutch, Diameter: 430mm, diaphragm type clutch

3.4 Number of Speeds. Min. (6F, 1R) of Transmission

9F,1R

Ratio: 11.02, 6.55, 4.64, 3.36, 2.46, 1.95, 1.38, 1, 0.73, 11.52(R1)

3.5 Hydraulic Power Steering

Hydraulic power steering, left hand drive

3.6 Fuel Type of Transmission

Diesel

3.7 Model/Make of Transmission

FAST / 9JS119TA

4) Brakes and Tyres

 

4.1 Brakes

Hydraulic-pneumatic assisted, dual circuit, pressure-air, air dryer.

4.2 Brake Type

Drum brake with ABS

4.3 Tire Size

295/80R22.5

4.4 Total Number of Wheels with Spare

10wheels and 1spare

4.5 Service Brake

Dual circuit pressure-air brake acting on wheels of all axles.

4.6 Emergency Brake

Spring type, acting on wheels of rear axles.

4.7 Parking Brake

Spring type, acting on wheels of rear axles.

4.8 Auxiliary Brake

Engine brake, flap type exhaust brake.

5) Suspension

 

5.1 Front Type

Heavy duty leaf springs with telescopic shock absorbers at front

5.2 Rear Type

Heavy duty leaf springs

6) Cab

 

6.1 Type

4 point full-floating air suspension, with 1 sleeper

6.2 Installed

Air conditioned, audio system

6.3 Passengers Allowed

2persons

6.4 Color

Based on requirement

6.5 Top

Orange rotating beacon light on top

6.6 Safety Belts

Installed

7) Axles

 

 

7.1 Loading Capacity of Front

7,000kg

7.2 Loading Capcity of Rear

18,000kgx2

8) Electrical System on Chassis

 

 

 

 

8.1 Working Voltage

24V, negative grounded

8.2 Starter

24V, 7.5kw

8.3 Alternator

3-phase, 28V

8.4 Battery Type

2 x 12V -165A.H

9) Combined Sludge and Clean Tank

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9.1 Tipping

The tank is mounted with an arrangement for rear tipping

9.2 Total Internal Volume

12,000liters

9.3 Material

High quality mild steel model Q235 (equivalent as IS-2062 Grade A or ASTM a36)

9.4 Thickness

6mm

9.5 Division of Compartment

Tank is divided in two compartments.

Cleaning water tank compartment: 4,000liters

Sludge/sewage tank compartment: 8,000liters

9.6 Level Indicators

Material: Transparent acrylic tubing with thick wall

Quantities: Total two units. One on each of compartment.

9.7 Ladder

Location: On the tank to access to the top of the tank.

Designed to withstand conditions prevailing from the operating vacuum and pressure conditions.

9.8 Hydraulic Connections

All hydraulic connections are a combination of high-pressure pipes and flexible hoses, to facilitate easy replacements/repairs.

9.9 Rear Door

Fully open able type

It is reinforced for structural integrity.

Raised to angle of 80°to the vertical.

Locking and sealing (no leakage) is done by hand wheel operated bolts, which are a robust design located circumferentially on the tank’s rear end of the shell.

Liquid tight by means of a self-compensating seal, and is locked by means of four manual latches.

product-475-152

9.10 Circular Cross & Baffles

Circular cross # section with dished end baffles based on design of tank

product-314-151

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9.11 Channels

Reinforcing channel around outer periphery when it is necessary

9.12 Tank Testing

The tank is hydrostatically tested.

9.13 Sight Glass

The tank is provided with 2-sight glass located at the end dish of the tank to measure the volume of sewage inside the tank. Sight glass is tempered-proof material and is easily replaced.

product-353-173

9.14 Automatic Sensing Device

Automatic sensing device to prevent overfilling (sniffer valve releasing vacuum when tank is full).

10) Painting / Finishing

 

10.1 Both Painted

Exterior and interior of the tank is spray painted with high quality painting

10.2 Exterior

Spray-painted with two coats of superior quality anti-corrosive primer and two coats of enamel metal paint of a reputed make

10.3 Sludge Compartment Tank

Internally coated with two coats of epoxy paint to resist corrosion due to weak acids.

10.4 Under Chassis

Coated with anti-corrosion.

11) Cleaning Water Compartment

 

11.1 2” Ball Valve

1No. 2” ball valve at the forward end of the compartment to facilitate draining

11.2 3” Ball Valve

1No. 3” ball valve to isolate the tank from the jetting system to facilitate maintenance even with a water-filled tank

11.3 Level Glass

Fitted on a suitable position to enable the operator to gauge the content’s level inside the tank

11.4 Manhole

For tank filling and to allow man-entry in the tank for routine cleaning and inspection

11.5 Breather

A tank breather is fitted on the tank top to allow the compartment to be constantly vented to the atmosphere during jetting operations.

product-244-292

12) Sludge Compartment

 

 

 

12.1 Knife Gate Valve

1No. 100mm knife gate valve located at the bottom most position at the rear dished end for draining the tank’s contents.

12.2 Level Glass

Fitted on a suitable position to enable the operator to gauge the content’s level inside the tank.

12.3 Primary Shut-off

A ball float type, primary shut-off to prevent water from entering the pumping system due to an accidental overflow.

12.4 Vacuum Relief Valve

1No. installed

13) High Pressure Jetting Pump

 

 

 

 

 

 

 

 

 

13.1 Make

PINFL

13.2 Model

MGS50

13.3 Country of Origin

Germany

13.4 Type

Heavy-duty positive displacement single acting triplex reciprocating pump to be driven by a split shaft from total power take off unit.

13.5 System

The system is adequately protected by incorporating suitable pressure relief valve & unloader valve, water filter and pneumatically actuated three-way valves.

13.6 Pump Rated Power Output

137kw

13.7 Pressure Drive

250bar

13.8 Scavenging Capacity

287l/min

13.9 Drive

Drive for the high-pressure jetting pump, as also the vacuum pump is tapped from a new generation total power take off (split shaft P.T.O.).

14) Hose, Hose Reel, Nozzles and Accessories

 

 

 

 

 

 

 

 

14.1 Make & Material

Equivalents Polyose/Parker/Aeroquip & Thermoplastic

14.2 Hose Reel and Hose

On the rear end of the Combined tank is provided of the hose’s reel, and is designed to store up to 120 meters of the supplied sewer jetting hose 1″. Delivery and recovery of the jetting hose is done via a low speed, high torque hydraulic.

Reel installed at rear of truck, and reel can +-160ratoted

14.3 Hose

Hose with 1” (inch) dia. & 120 meters long male end, bore to withstand a working pressure 170bar, and bursting pressure of 400bar of light weight and war resistant thermoplastic material.

14.4 Safety Valve

Installed

14.5 Pressure Regulator

Installed

14.6 Suction Strainer

Installed

14.7 High Pressure Jetting Nozzles

1” (inch) female thread, high pressure jetting nozzles working pressure 165bar (milling type, torpedo type, sewer cleaning type)

product-246-171product-182-171product-177-169

Nozzles photos for reference only

14.8 Extra Hose Rubber

On the rear carrying 10 meters of 25mm diameter hose rubber braided for maintenance work and standard hand gun with a suitable stowage arrangement

15) Vacuum Pump

 

 

 

 

 

 

 

 

 

 

 

 

15.1 Make

MORO

15.2 Model

PM100W

15.3 Country of Origin

Italy

15.4 Pump Capacity

16,400Lt/min

15.5 Cont. Duty Vacuum

80%

15.6 Maximum Vacuum

95%

15.7 Suction Depth

Aspiration of the effluent from sewer and drain water lines and chambers are carried out on the principle of generating high vacuum in the sludge compartment for siphoning out effluents, liquids slurry, sludge and other materials from depths of 6 meter.

15.8 Type

Water cooled vacuum pump, heavy duty/multi-cylinder type, strong high-pressure, continuous duty.

It fitted with a rotary sliding vane, positive displacement type exhauster/compressor.

15.9 Max. Exhaust Power

41kw

15.10 Rotated Speed

1,400rpm

15.11 Lubrication

Automatic lubrication with drip oilers and sight glasses

15.12 Driven Method

Vacuum pump can be driven by auxiliary engine, but we advise to install the new generation split shaft P-T-O which can drive vacuum pump and jetting pump.

16) Suction Hose, Hose Connection and Accessories

 

 

 

 

 

 

 

 

 

 

 

 

 

16.1 Pressure Relief Valve

Installed/ Pressure Relief Valve – Fitted in a suitable position, this device provides safety to the storage tank as the complete system. The valve is of a spring-loaded adjustable type and provides continuous relief when the system’s pressure exceeds the preset limit.

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16.2 Pressure(vacuum) Relief Valve

Installed

16.3 Suction Filter

Installed

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16.4 Exhaust Silencer

Installed / Exhauster is directly driven from cab-controlled P.T.O (it means the reverse discharge of vacuum pump and pumping & charging into tank are driven by split-shaft P.T.O which controlled in the cab.)

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16.5 Primary & Secondary Shut-off

Installed

product-353-243

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16.6 A Suction Group Pneumatically operated 4-way

Installed

16.7 Heavy Duty Spiral Suction Hoses

Provided with heavy Duty spiral suction hoses, 6″ diameter. The hose is 15 meters in length with aluminum or galvanized steel light and easy to handle PVC hose along with quick-connect fittings on each end and provided with male-female couplings for the suction application

16.8 Attached of Sections

Sections are flanged and attach by quick-coupler

16.9 Valve (for A Suction-Pressure Position)

It is non-return valve and initially installed by MORO.

16.10 A Suction Hose End Nozzle

A 150 mm dia. a suction hose end nozzle attached to one of the hoses and a suction end 150 mm strainer both fitted with suitable quick release couplings are provided with the equipment as standard accessory.

16.11 Hose Trays

It is provided with check red plate hose trays, one on each side of the tank and extending along the full length of the tank, capable of securely holding the quantity of 150mm hoses.

16.12 Bolts and Nuts

All bolts and nuts with direct contact to sludge are made of 304 stainless-steel materials.

16.13 No-Bend of Discharge or Suction Port

Not having 90 degrees bend for the discharge or suction port to prevent any clogging of sands and grits.

17) Controls

 

 

 

 

 

17.1 Control Panel

The system is driven by a control panel fixed on the backside of the tank and remote control for boom system. All controls for the operation and of the workings of the truck are fitted to an illuminated, lockable, water-resistant control panel that is attached and moves with the hose reel.

17.2 Electrical Switches on Control Panel

The intention is for all controls in the control panel to be electrical switches that activates the necessary function and servos either pneumatic or hydraulic and all actions will be fully adjustable and at variable speeds for the operation of the machine

17.3 Servos and Valves

All servos and valves are mounted in a safe and easily accessible place for ease of maintenance. All electrical devices are splash resistant.

17.4 All Necessary Controls & Gauges

The truck and the unit system are furnished with all necessary controls & gauges. / Safety devices for improved efficiency and easy – safe operation, / Orange rotating beacon light on top.

18) Split Shaft P-T-O

 

 

 

18.1 Quantity

1pc

18.2 Origin

China

18.3 Type

High quality new generation split shaft P-T-O drive for the high-pressure jetting pump, as also for the vacuum pump. Or auxiliary engine installed to drive vacuum pump, while P-T-O drives high-pressure jetting pump.

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